Fadal VMC20 CNC Mill: Difference between revisions

From Make Nashville Wiki
Jump to navigation Jump to search
(added bullet connector ferrule)
(added resolver board connector)
Line 78: Line 78:


[https://www.practicalmachinist.com/vb/cnc-machining/fadal-4th-axis-plugged-machine-went-down-182190/ Fadal 4th axis, plugged it in and the machine went down]
[https://www.practicalmachinist.com/vb/cnc-machining/fadal-4th-axis-plugged-machine-went-down-182190/ Fadal 4th axis, plugged it in and the machine went down]
It also has this connector for the resolver board inside the servo feedback area:
[https://www.digikey.com/en/products/detail/molex/0022011062/403292 Molex 0022011062]
[https://www.digikey.com/en/products/detail/molex/0008500114/26475 Molex 0008500114]


=== Servo Amplifiers ===
=== Servo Amplifiers ===

Revision as of 22:24, 8 October 2020

Fadal VMC20 at Make Nashville
interior
nameplate closeup

Overview

Vertical machining center donated to Make Nashville by Jeremy Todd of United Machine & Tool. It is an older machine built in 1993, and features brushed DC servos rather than modern 3-phase brushless servos, however the technology is still robust!

Specifications

Model 904-20
Serial 9103079
Voltage 230VAC
Phase 3
Frequency 60Hz
Full Load Amps 25A

Replacement Parts

Servo Motors

DC Motors

TODO

Resolvers

Either a Advanced Micro Controls R11W-F10/7:

R11 Size 11 Brushless Resolvers

Advanced Micro Controls R11W-F10/7 Specification Sheet (Sheet # 940-2T440)

Or an API Harosyn 11BRW-300-F 1/6

Size 11/R11 Heavy Duty Brushless Resolvers | Dynapar

OEM parts:

Resolvers | Product Education | FadalCNC.com

PCB

Seems to be a Glentek GM4000-1058 board with the following over-temperature sensor:

Sensata-Airpax 67F065

Servo Motor Cables

WIR-0090 | FadalCNC.com

WIR-0090 | NXGEN Fadal Machine Parts

The cable has some coaxial "bullet" connectors:

WIR-0040 | FadalCNC.com

WIR-0041 | FadalCNC.com

Which connect to the 1010 cards in the control cabinet

wrong axis controller board on fadal machine?

Fadal 4th axis, plugged it in and the machine went down

It also has this connector for the resolver board inside the servo feedback area:

Molex 0022011062

Molex 0008500114

Servo Amplifiers

Brushed DC servo amplifiers made by Glentek. The nameplate reads:

Glentek
El Segundo, CA.
Model: GA4568-4E-1
Serial: 3090
HF 3Ø

Documentation is still available:

GA4567EPC / GA4568EPB Operation and Service Manual

From Glentek's website:

Downloads | Glentek

Relay Board

The board has marked on it's silkscreen:

1100-1B
Fadal
PF-B94V-0

1100-1B RELAY DISTRIBUTION BOARD | FadalCNC.com

The board seems to have 7 solid state relays, two bypassed outputs (no isolation), and two mechanical relay outputs.

Online Resources