Gerber Sabre 408 CNC Router

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Overview

CNC router owned by Peter Schulert. It was bought in fully working condition, but the controls were modified to be run with LinuxCNC to support G-code rather than the proprietary Gerber files generated by ArtPath.

Specifications

Active Cutting Area 53.5x101" (1350x1370 mm)
Overall Size 69x123" (1750x3120 mm)
Weight 1575 lb (714.4 kg)
Maximum Material Width 59" (1500 mm)
Maximum Material Thickness 4.1" (104 mm)
Z-Axis Travel 7.5" (190 mm)
X/Y/Z Feed Rate 600 ipm (250 mm/sec)
Rapid Rate 1300 ipm (590 mm/sec)
Repeatability 0.000078" (0.0019 mm) [doubtful]
Serial No. 827,059/826060

Vacuum table's T-slot profile:

Media:Gerber_Sabre_T-Slot_Diagram.pdf

Software

LinuxCNC

TODO instructions on how to launch, troubleshoot, and use.

Fusion 360

TODO: put post-processor settings

Power-on Instructions

Circuit Breakers

There are four circuit breaker pertaining to the CNC router:

  • 110V 20A 1-phase for the LinuxCNC computer
  • 208V 30A 2-phase for the control cabinet
  • 208V 40A 3-phase for the high frequency spindle
  • 208V 30A 3-phase for the vacuum pump

Disconnect Switches

NOTE: the disconnect boxes contain fuses. These are redundant as we have circuit breakers, and it would be abnormal for them to blow. If you suspect they are blown, contact Forest Darling or Will Harper.

Table Control Box

There is a black control cabinet towards the back right of the router table, near the wall. On the back (side opposite most of the plugs) there is a small 2-pole circuit breaker. When off it shows an "O" but when on there aren't any visible markings. Here are photos:

Spindle Control Box

There is a gray spindle drive electrical cabinet between the right side of the router table and the nearby wall. It must have it's rotary switch in the vertical position to power on. Here are photos:

Computer

TODO

Online Resources

http://www.gspinc.com/downloads/PDF/fastfacts/literature/Sabre_Users_Manual.pdf

Gerber Sabre Series Router Pre-Installation Checklist

Gerber Sabre 404 and 408 Installation Instructions

Replacing a Sacrificial Table Surface on Sabre Series Routers

Sabre High Frequency Spindle User Manual

Speeds and Feeds for High Frequency Spindle

Guide to Cutting Aluminum

Router Electric Spindle Care and Maintenance

Collet and Bit Maintenance for ALL Gerber Routing Systems

Sabre™ 404 and Sabre 408 T-Vac™ Table Option